MANUFACTURING OF MOLDED PARTS
Moldings in automated foaming equipment.

EPP Automotive Components, EPP Car Interiors, EPP Impact Absorbers, EPP Roof Liner Components
EPP Door Impact Components, EPP Sun Visor, EPP Child Seat, EPP Kiddy Seating, EPP Bumper Core,
EPP Head Rest EPP Tool Box, EPP Trunk Spacer
Automotive Interiors made of Expanded Foams
Expanded Polypropylene (EPP) Expanded Polystyrene (EPS)

Expanded polypropylene (EPP) has a high capacity of energy absorption which is unchangeable after multiple impact loading and at low weight of the part. The EPP parts are environmentally friendly - they contain neither plasticizers nor halogenated blowing agents and can be recycled very easily. They have excellent mechanical properties, minimum moisture absorption and are stable within a wide range of temperatures. The retarded flammability and low fogging values predetermine this material for use in automobiles. The EPP foam parts are used mainly as energy absorbing elements (damping padding) in door panels and bumpers, further for safety and isolating inside trim of car interiors. The EPP foam forms the supporting part of sun visors, of child car seats and of some types of headrests.

Why Choose Expanded Foams

PMPF produces products using a wide range of cost effective expanded foam solutions. Expanded foam solves multiple problems such as:

-- Repeatable energy management -- Multiple impact protection

-- Weight optimisation -- Strength to weight ration

-- Heat resistance -- Durability

-- Cost reduction -- System reliability -- Comfort Benefit of EPP Automotive Components

Side Impact Protection

-- Expanded foam components are located with in the door frames and arm rest areas to counter-balance the side impact forces.

-- Expanded high density modified polypropylene foam is sandwitched between the metal and plastic central reservation of the seat belt mechanism to provide hip protection Head Impact Protection

-- High density polypropylene pads clipped beneath the roof lining offers head impact protection Front Impact Protection

-- Expanded polypropylene bumper cores.

-- Expanded polypropylene low density foot-well in-fill pieces located under the carpet to support the heel.

-- Expanded polypropylene foot-well parts act as footrests.

-- Expanded polypropylene pads supplied taped for fixing to the steering cowl assemble for knee impact protection.

-- Expanded heat resistant co-polymer foam pad fixed to the passenger air bag door protects during deployment.

Expanded foams offer a safer environment for motorists and pedestrians. PMPF manufacture bumper cores using deeper foam profiles which help to stop pedestrians impacting with hard points at the front of the vehicle.

Interiors Under Carpet/Floor Levelling Systems

-- Floor levelling systems alow the same platform to be used for many different car variants. Produced in expanded polypropylene these low weight mouldings also offer acoustic protection and are manufactured to incorporate airflow and wire channels.

-- Expanded polypropylene shapes are used to level floor areas and fill voids. Seating

-- Expanded polypropylene lumber cores in seats.

-- Expanded polypropylene arm rest cores. -- Anti-submarine inserts.

Car Boot

-- Car boot levelling. -- Integrated Tool Tray with spare wheel cover-tools.

-- Infill spacers. -- CD player holders (including banking plugs).

-- Wet stowage trays. -- Plastic liners and leather look finishes available.

Expanded polypropylene is a very durable and lightweight material that will make many transit journeys-ideal for transportation of product from manufacturing to the assembly plant using a closed loop system. Dunnage trays which nest and stack may be produced in different colours for easy identification and the internal soft touch ensures against abrasion.